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Industrial Process Heaters Their Importance in Construction Industry

Industrial Process Heaters: Their Importance in Construction Industry

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Amidst the constant improvements in construction technology, the construction industry manages to stay strong. Construction is responsible for employing over 1.4 million people in Canada and accounts for 7.5 percent of the country’s gross domestic product (GDP), which goes to show how nuclear this industry is for the Canadian economy.

With the rising demand for construction services and the need for safer and more luxurious living and working options, we must stay updated with the latest building technology advancements to deliver results in a timely and satisfying manner.

With that said, despite several tools and old age practices largely falling into disuse, many of them have remained a staple in every building construction gig, albeit with some significant variations. One of these practices is using duct heaters and, more recently, electric duct heaters.

Heat is a form of energy

Heat is a form of energy indispensable to human life, but it garners particular significance in structure building. In a nutshell, Industrial process heating is the driving force behind all our modern infrastructure. Without it, many large-scale building projects that cater to individuals and communities, such as shopping malls and residential complexes, would not have materialized.

To illustrate, many things needed on a building site must be heated beforehand. A general example is asphalt which is often mixed in a drum at over 280º F. Another material that benefits from heat is cement – the “prime matter” employed in the production of a significant number of the structures that we live, work and play in. The machine responsible for mixing it is powered by a heavy fuel that, not surprisingly, necessitates preheating.

Recently, environmentally-concerned leaders in the construction sector have favored the advent of electric process heaters. The cost-effective nature of these electric heaters has also drawn the attention of smaller entrepreneurs wishing to have their dream projects come to life more affordably.

Industrial process heating, particularly electrical heating, is essential in modern construction processes to ensure proper space heating and air flow removal, circulation, and ventilation. These functions constitute a vital part of any construction process.

There is not a one-size-fits-all approach

There is not a one-size-fits-all approach to industrial heating. In executing and supervising a construction project, it’s essential to remember that different industrial process heaters are suitable for different situations. Knowing which type serves the purpose is crucial in optimizing construction times, costs, and quality.

You may stumble upon a wide range of heater models (e.g., flameless, indirect-fired, recirculating, finned, un-finned, tubular, coiled, flanged, etc.), each with its risks and benefits. Therefore, an informed purchase decision hinges upon you knowing how and when to employ each heater type.


Heaters Operated in the Construction Industry

Below, you’ll find a list of the most popular heaters utilized in the construction sector as of this writing:

Herman Nelson (Three-in-One) HPL 600D7

We proudly present the Herman Nelson 3-in-1 indirect air recirculation heater, the HPL600 D7. This high-performance, all-in-one portable heater is the ultimate solution for various industries, from the military to construction to mining to disaster relief missions. 

We’ve combined the three practical products into one portable solution, Offering immediate benefits right out of the box.

  • The HPL 600D7 Does not require constant monitoring
  • Can be ducted up to 150ft from where the heat treatment is needed
  • Offers Cost Savings
  • Safer than competing combustion heaters

Best Applications for this 3-in-1 Herman Nelson Heater?

Fuel Type Diesel No. 7 or No. 2 Kerosene Furnace Oil
Heating Capacity 588,000 BTU/h
Maximum Air Delivery Rate 5,500 CFM
Run Time 19 Hours at 100% Load (connection to external fuel cell available)
Dimensions 135" L x 95" W x 108" H

Herman Nelson BT-400 NEX SERIES

Break the cold barrier. Keep your cold-weather jobs going with the identical portable heaters used at significant airlines. The Herman Nelson BT-400 NEX Series of indirect-fired heaters will operate continuously in temperatures down to -54 °C (-65 °F). These powerful stand-alone indirect heaters require zero electricity to run, and they can thaw out equipment and gets the line started after days of stranding in the cold.

Since 1972, we’ve manufactured and sold remarkably clean, top-performing, indirect-fired portable heaters. Unlike direct-fired heaters, which deposit waste gases into your breathing air, The Herman Nelson BT400NEX Series of indirect heat features a state-of-the-art heat exchanger that blows hot, clean, safe, breathable, and expels all the toxins through its exhaust.

Common Heater Applications

BT-400 NEX-D

Fuel Type DIESEL
Heating Capacity 400,000 BTU/h
Maximum Air Delivery Rate 1,500 CFM
Run Time 14 Hours
Dimensions 71” L x 50” W x 48” H

BT-400 NEX-G

Fuel Type GAS
Heating Capacity 400,000 BTU/h
Maximum Air Delivery Rate 1,500 CFM
Run Time 8 Hours
Dimensions 51” L x 20” W x 27”H

BT BLAZE RECIRCULATING HEATERS

The BT-Blaze Recirculating Heaters are built to handle various heating and drying applications and are available in 3 different models. These indirect recirculating heaters offer the versatility and reliability that our customers demand.

  • Long Duct Runs
  • Low Amp Draw
  • High Static Pressure and CFM
  • Recirculation
  • Quiet

This heater style helps reduce the number of service calls, overtime, red label parts orders and unhappy customers. The BT-Blaze heaters run smoothly, are very quiet and deliver more air. Your space will warm up much faster.

BLAZE 200 DG TURBO

Fuel Type LP/NG
Heating Capacity 175,000 BTU/h
Ductability 150 ft., Max 50ft on Return
Run Time 32 Hours at 100% Load
Dimensions 48.5”L x 30.6”W x 41”H

BLAZE 400D TURBO

Fuel Type DIESEL
Heating Capacity 399,000 BTU/h
Ductability 150 ft Discharge/50 ft Inlet
Run Time 21 Hours at 100% Load
Dimensions 76.7”L x 31”W x 57.6”H

BLAZE 600D TURBO

Fuel Type DIESEL
Heating Capacity 588,000 BTU/h
Ductability 150 ft Discharge/50 ft Inlet
Run Time 21 Hours at 100% Load
Dimensions 76.7”L x 31”W x 57.6”H

FROST FIGHTERS

For over 50 years, Frost Fighter has been manufacturing the industry’s highest quality, most reliable and most durable line of Industrial Grade Portable Heating Systems. Frost Fighter’s commitment is to ensure they engineer the safest, most technically advanced and efficient systems. As a result, frost Fighter has made it’s brand the premier choice for customers demanding proven, dependable heating systems in the harshest temperatures & weather environments from the North slope of Alaska to the far reaches of South America, Asia and beyond.

Common Heater Applications

FROST FIGHTER IDF 350

Fuel Type Oil
Heating Capacity 350,000 BTU/h
Ductability 24 ft Discharge - 2 x 12"
45 ft Discharge - 1 x 16"
Run Time 20 Hours at 100% Load
Dimensions 70”L x 35”W x 50”H

FROST FIGHTER IDF 350

Fuel Type LP/NG
Heating Capacity 350,000 BTU/h
Ductability 24 ft Discharge - 2 x 12"
45 ft Discharge - 1 x 16"
Air Flow 2,500 CFM
Dimensions 83"L x 37"W x 52"H

FROST FIGHTER IDF 500

Fuel Type OIL
Heating Capacity 420,000 BTU/h
Outlet Duct 2 x 12" or
1 x 16" Diameter Outlet
Air Flow 3,100 CFM
Dimensions 70”L x 35”W x 50”H

FROST FIGHTER IHS 500​

Fuel Type OIL
Heating Capacity 420,000 BTU/h
Outlet Duct 2 x 12" or
1 x 16" Diameter Outlet
Air Flow 3,100 CFM
Dimensions 70”L x 35”W x 50”H

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Herman Nelson 3-in-1 Indirect Fired Heater